How Can Power Surges Affect Your HVAC System

I’ve talked to several HVAC technicians over the years, and one thing keeps popping up: power surges can wreak havoc on HVAC systems. An AC unit that costs around $3,000 can get fried in one lightning strike. Imagine replacing a furnace because of a sudden spike in voltage. We’re not just talking about a minor inconvenience; it’s a significant hit to your wallet.

If you’d ask, “How often do power surges occur?” Here’s a stat for you: the National Electrical Manufacturers Association (NEMA) says the average home experiences about 20 power surges annually. Each one of those could potentially affect your HVAC system’s life span. This frequency indicates a consistent risk that many homeowners might not even be aware of until it’s too late.

When a power surge happens, it can exceed 120 volts—sometimes even reaching into the thousands. A study highlighted in Surge damage HVAC mentioned that power surges often lead to immediate or gradual failure of HVAC system components like compressors, control boards, and thermostats. These parts aren’t cheap. For instance, a new compressor alone can set you back anywhere from $800 to $3,000, depending on the brand and model.

You hear these terms thrown around a lot—transient voltage, surge protector, circuit breakers—but they’re crucial when discussing HVAC systems. Residential HVAC systems rely on delicate electronic components to function properly. Without a proper surge protector, these components can experience what some experts call “electronic erosion.” Essentially, repeated minor surges wear down the circuitry over time, leading to system failure.

One technician I spoke to mentioned a case where a family lost their entire HVAC system due to a power surge caused by nearby construction work. The resulting damage clocked in at about $5,000. Think about the inconvenience: no heating during winter or no cooling during summer, and the repair costs on top of that. Power surges can also damage smaller but essential components, like capacitors and relays. These parts may only cost a few hundred dollars each, but the labor costs add up quickly.

Ever wondered why all HVAC experts recommend surge protectors? Because a good surge protector, costing around $100 to $300, can save you thousands in potential replacement costs. The return on investment is obvious. TechShield surge protectors, for example, boast a clamping voltage of 330 volts and a maximum surge current rating of 45,000 amps. They offer an extra layer of safety that shields your HVAC system from unpredictable power spikes.

When it comes to real-world impacts, consider Hurricane Sandy in 2012, which devastated parts of the East Coast. Massive power surges were reported, leading to extensive HVAC failures. Companies like Trane and Carrier had to step in for large-scale repair and replacement initiatives. Such events underline the importance of surge protection even more.

Questions like, “Are all HVAC systems equally vulnerable?” often come up. The honest answer? Yes, though the degree varies. Older systems generally have less advanced protection measures. Newer models may feature built-in surge protection, but it’s rarely comprehensive. Whether your unit is five or 15 years old, it’s always smart to add external surge protectors for that extra peace of mind.

I’ve found that many people think about HVAC maintenance only in terms of regular cleaning and filter replacement. But electrical protection should be an integral part of that routine. Your entire climate control system relies on uninterrupted electrical functionality. Every time you overlook surge protection, you gamble with the system’s longevity.

The next time you get an HVAC check-up, ask your technician about your current surge protection status. It’s a small step but might save you a lot of headaches and money down the road. Proper surge protection is akin to insurance—it feels unnecessary until that one unfortunate event, then it becomes invaluable. Make sure you’re covered.

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